Field Workflow for Pallet Robot and WMS Integration Projects

In modern warehouse operation scenarios, the integration of pallet robot and WMS system has become a core measure to improve operational efficiency and reduce manual error rate, and a standardized on-site workflow is the key to ensure smooth project implementation without interfering with normal daily storage business. The first stage of the whole workflow is pre-deployment site survey. The professional project team will arrive at the warehouse site, sort out the detailed information including channel width, ground flatness, cargo storage position marking, existing WMS system operation status, and the peak time period of daily inbound and outbound operations, to avoid arranging high-risk deployment work in busy operation hours. The second stage is pre-deployment joint debugging test. Before formal on-site transformation, the team will complete full-link test in the temporary test area, verify the smooth logic of task distribution, pallet position identification, operation status feedback, and finish the adaptation test for matched handling equipment including BYD Forklift, to make sure no instruction delay or data transmission error occurs in actual operation. The third stage is step-by-step on-site deployment. The team will first delimit a small independent test operation area, start the formal docking work from this area, and gradually expand the coverage to the whole warehouse after the single area operation runs stably, while carrying out basic operation training for on-site warehouse staff to teach the preliminary handling method for common abnormal scenes. The fourth stage is full-scene stress test. After all functions are connected, the team will simulate the peak order volume of daily operation, run the system continuously for more than 72 hours, record the task completion rate and positioning accuracy, optimize the WMS instruction sending logic to make the running route of pallet robot more reasonable and reduce unnecessary detour. The fifth stage is official launch and operation handover. After all test indexes meet the preset standards, the whole system will be switched to full-automatic operation mode, and technical personnel will stay on site for no less than 3 days to solve small problems in the initial stage of launch, before completing the handover of complete operation and maintenance documents. If you need related technical support or project consultation, you can contact Jianshu New Energy, and send your demand to the email 17399989919@163.com to get customized service scheme. This set of standardized field workflow has been verified by a large number of actual projects, which can effectively shorten the project cycle, ensure the accuracy of inventory data in the whole process, and help enterprises complete warehouse automation upgrade stably.