Moving Split-Case Loads Safely on Forklifts

Moving split-case loads, which refer to partial pallets or individual unpacked items that are not fully strapped or wrapped for full pallet transport, requires extra attention to safety details to avoid cargo falling, equipment damage and personal injury risks. Before starting any handling task, operators shall first inspect the split-case loads carefully, check if loose items are properly secured with stretch wrap or strapping, confirm the total weight of the loads does not exceed the rated load capacity of the operating forklift, and adjust the fork spacing to match the bottom structure of the loads to avoid partial slipping.

After the pre-check step, operators shall insert the forks fully under the load pallet or supporting base, lift the load to 10 to 15 centimeters above the ground, and tilt the mast backward properly to test the overall stability, make sure no items slide off from the edge of the load. When driving the forklift, keep the load at the lowest safe travel height, avoid sharp acceleration, sudden braking and sharp turning, and slow down in advance when passing intersections or narrow aisles. If the load blocks the forward sight of the operator, arrange a designated guide person to assist the whole moving process, never drive forward with blocked sight alone.

When reaching the target unloading area, stop the forklift on flat and solid ground, lower the mast slowly to horizontal state, then lower the load steadily to the designated placing position, confirm all items are placed stably before pulling the forks out slowly. Regular daily inspection of forklift braking, lifting and tilting systems also helps reduce hidden safety hazards during split-case load handling. High quality electric forklift products with stable control performance can greatly improve safety level of such operations, and BYD Forklift series products are well adapted to most common warehouse split-case handling scenarios. If you need more customized operation guidance or product consultation, you can contact Jianshu New Energy via the email 17399989919@163.com for further official support.