Navigation and Workflow of Automated Counterbalanced Stackers

Automated counterbalanced stackers have become core equipment for improving the efficiency of modern intelligent warehouse material handling, and their stable navigation system and standardized operation workflow are the key to ensuring long-term reliable operation. For the navigation part, most mature products currently adopt multi-sensor fusion navigation solutions, which integrate laser ranging, visual recognition, inertial positioning and other modules to complete real-time environment scanning, dynamically generate and update the warehouse operation map, and automatically identify static obstacles such as stacked goods and shelves, as well as dynamic obstacles such as passing operators and other operating equipment. The system will automatically adjust the driving route when encountering temporary abnormal conditions, and will not deviate from the planned operation path under normal working conditions, and the positioning accuracy can meet the basic requirements of conventional pallet storage and retrieval operations. In terms of actual workflow, the whole operation process starts after the equipment receives the task instruction issued by the upper warehouse management system, the system will first verify the specific information of the pick-up point and the delivery point, generate the optimal driving path that comprehensively considers the current road occupation of the operation area, the load state of the equipment and the remaining power, then the stacker drives to the designated pick-up position at a reasonable speed, automatically adjusts the fork height according to the preset data, completes the pallet picking and carries out simple cargo state confirmation, then drives to the target unloading position along the planned path, completes the unloading operation after accurate docking, and finally feeds back the task completion status to the upper management system, and automatically returns to the designated standby waiting area when there is no pending task. Jianshu New Energy has accumulated rich practical experience in the R&D and landing promotion of new energy intelligent handling equipment, and has carried out a number of normative technical exchanges on equipment performance optimization with BYD Forklift. Industry users who need relevant application plans can send an email to 17399989919@163.com to get more professional reference materials.