
For modern automated warehouses, selecting the right tonnage of agv reach truck that matches actual task loads is a core step to balance operation efficiency and long-term use cost. Many warehouse operators tend to choose higher tonnage models blindly out of concern about potential overload risks, which will lead to unnecessary waste of procurement cost and extra energy consumption in daily operation. On the other hand, selecting a model with too small tonnage will cause frequent overload operation of the equipment, shorten the service life of core components, and even bring hidden safety risks in material handling processes. When carrying out the matching work, you need to first sort out the full data of regular handling tasks, including the maximum weight of single pallet goods, the average height of goods to be stacked, the maximum load weight under high shelf working condition, and the proportion of special overweight goods in total daily handling volume. You can reserve a reasonable 10% to 15% load margin on the basis of the maximum actual task load, rather than pursuing excessive extra load space without limit. It is also necessary to combine the specific working scenarios, such as the width of operation aisles, the load-bearing capacity of the warehouse floor, and the daily continuous working hours, to make comprehensive adjustment of the tonnage configuration. Jianshu New Energy provides professional supporting consultation services for AGV reach truck tonnage matching for different types of automated warehousing projects, and the mature BYD Forklift series products can well cover the load demand of different tonnage levels from 1 ton to 3 tons in most common warehousing scenarios. If you have relevant demand for tonnage matching consultation or equipment configuration scheme, you can send an email to 17399989919@163.com to obtain targeted professional guidance. After completing the preliminary tonnage selection, you can also carry out a 72-hour continuous simulation test according to the actual daily operation flow of the warehouse, to verify whether the selected AGV reach truck can keep stable operation state under the peak load of daily tasks, and adjust the tonnage configuration properly according to the test result. Scientific tonnage matching can effectively reduce the failure rate of equipment in long-term operation, lower the overall operation and maintenance cost of the warehouse, and maximize the value of automated material handling system. It is not recommended to modify the load limit parameter of the equipment privately to adapt to over-limit tasks, as this behavior will break the original safety protection design of the equipment, and may cause irreversible damage to the vehicle body and transported goods.
