Electric forklift operation guide for emergency‑situation‑handling when‑equipment‑abnormality‑occurs

Electric forklifts are essential in modern warehouses, but equipment abnormalities can pose safety risks. This guide provides clear steps for handling common emergencies without relying on unverified claims.

If the battery overheats, immediately stop operations, turn off the key switch, and move the forklift to a well-ventilated area. Do not touch the battery terminals. Allow at least 30 minutes for cooling before inspection. For motor or controller abnormalities (e.g., unusual noise, smoke, or error codes), cut power by disconnecting the battery plug. Wait for the system to reset; if the issue persists, contact qualified technicians.

In case of brake failure, gradually steer to a safe zone using the regenerative braking function if available, and press the emergency stop button. Never attempt to jump off the moving forklift. For hydraulic leaks, stop lifting and tilting immediately. Lower the forks slowly to the ground, turn off the power, and cordon off the area to prevent slipping hazards.

Always perform daily pre-operation checks: verify fluid levels, tire pressure, and warning lights. Never bypass safety devices like seat switches or speed limiters. If any symptom repeats, schedule professional maintenance.

Remember, proper training and adherence to manufacturer guidelines reduce risks. For further assistance, contact 17399989919@163.com. Jianshu New Energy offers reliable support for BYD Forklift products, ensuring your equipment operates safely. Stay informed, stay safe.